Modular Storage Protection for Turnkey Prefab Kitchen & Bathroom Pods

EcoShrink provided modular storage protection for turnkey prefab kitchen and bathroom pods on a nationwide project. Custom shrink wrap covers and simple support screens were used to protect pods during transport and outdoor storage, helping them stay clean, dry and ready for quick installation on multiple UK sites.

Advanced shrink wrap providing modular storage protection for prefab pods.

Project overview

The client manufactures turnkey prefab kitchen and bathroom pods that are delivered to live projects across the UK. These pods represent a significant investment and have to arrive on site ready to be craned into position with minimal cleaning or rework. EcoShrink was brought in to deliver modular storage protection that would safeguard the pods during road transport and, for some units, during outdoor storage in yards before installation. Using a combination of shrink wrap modular covers and weatherproof screens, EcoShrink created a robust protection system that kept the pods in good condition without slowing the deployment schedule.

Challenges on programme

Protecting high-value prefab pods during road transport and outdoor storage. Exposure to rain, wind, dust and physical impacts in yards and on the road. Need to maintain clean, undamaged finishes ready for rapid installation. Requirement for a robust solution that could scale across multiple sites and pods. Avoiding delays to a nationwide deployment schedule while pods were wrapped and stored.

Our solution

EcoShrink designed a modular storage protection method around custom shrink wrap covers and simple support screens.

Scope & planning

Reviewed pod dimensions, lifting points and handling routes on and off transport Identified pods likely to be stored outdoors and the degree of weather exposure Planned how covers and screens could be installed without slowing transport or installation timings.

Custom shrink wrap modular covers

Installed custom-fitted shrink wrap covers around each prefab pod, tailored to its shape Used heat to shrink and tension the film into a tight, protective skin Heat-sealed joints to reduce gaps and help keep out moisture and dust during transport and storage.

Weatherproof screens and storage detailing

Used basic scaffold-style framing where needed to support additional weatherproof screens around pods stored outdoors Combined shrink wrap and screens to create robust, weather-resistant enclosures that still allowed for safe handling and access Ensured pods could be lifted and positioned directly from storage into final locations with minimal extra handling This approach provided a repeatable, modular storage protection system for both road transport and outdoor yard conditions.

Results

Prefab kitchen and bathroom pods arrived on UK sites in good condition, with reduced cleaning and repair related to storage and transport. Weatherproof covers and screens protected units stored outdoors from rain, wind and surface contamination. Reduced risk of moisture damage and physical scuffs during handling and storage, helping protect the client’s investment. A scalable modular storage protection method that can be re-used on future batch deliveries and projects Positive client feedback on EcoShrink’s professionalism, attention to detail and reliability in safeguarding valuable modular assets.

FAQ

Why did the client need modular storage protection for these pods?

The turnkey kitchen and bathroom pods were stored in yards and moved between sites as part of a nationwide programme. Without proper storage protection, units risked water ingress, surface contamination and minor physical damage, which could increase cleaning and repair work before installation. Shrink wrap and weatherproof screens reduced these risks.

How does the shrink wrap and screen system help in outdoor storage?

Custom shrink wrap covers create a tight, protective skin around each pod, while simple support screens provide extra shielding from rain and wind for pods stored outdoors. Together they help keep units cleaner and drier, while still allowing safe handling and lifting when the pods are needed on site.

Can this modular storage protection method scale to other types of pods or modules?

Yes. Once the typical pod sizes, storage conditions and handling routes are known, the same approach can be adapted for different types of prefab pods or modular units. The method is designed to be repeatable across multiple projects and sectors.

Similar projects & next steps

EcoShrink uses the same modular storage protection methods on turnkey pods, volumetric homes and other pre-fabricated units across the UK. For more examples, see our Modular Covers Case Studies hub, or visit our Modular Building Covers service page for methods, options and FAQs. Use the shrink wrap calculator for modular units

If you need to store modular pods in yards or on site before installation, share your pod sizes, storage conditions and key dates and we’ll return a costed modular storage protection method and earliest start dates.

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